3-20μm absolute filtration, <1 particle/mL shedding, 210bar pressure, extends service life in wind turbines, CNC machines, and automated production lines.
As a pioneer in precision filtration for critical systems, Ayater introduces the HP107L18-VTM710-C-V-engineered specifically to address two core pain points in high-precision hydraulic applications: unwanted particle shedding and short filter service life. Designed with Ayater's proprietary "UltraClean" low-shedding media and reinforced structural design, this filter cartridge delivers exceptional contaminant removal while minimizing fiber migration, making it the ideal choice for wind energy (pitch systems), CNC precision machine tools, industrial robots, and automated production lines where even micro-particles can cause catastrophic component failure.
Unlike conventional filters that degrade over time and release fibers into the hydraulic fluid, the HP107L18-VTM710-C-V undergoes rigorous thermal bonding and post-manufacturing cleaning to ensure ultra-low particle shedding. Validated by ISO 14644-1 Class 7 cleanroom testing, this filter maintains fluid purity at levels required for sensitive hydraulic components, reducing maintenance costs and unplanned downtime in applications where system reliability directly impacts production yields and energy output.
Ultra-Low Particle Shedding: Utilizes thermally bonded microglass fiber media with a post-manufacturing HEPA cleaning process, ensuring particle shedding ≤1 particle/mL (≥0.3μm)-meeting ISO 14644-1 Class 7 cleanroom standards. This eliminates fiber migration that causes servo valve sticking, calibration drift in precision controls, and premature wear in hydraulic motors.
Extended Service Life & High Dirt-Holding Capacity: Optimized pleat density (45 pleats per inch) and media thickness (0.8mm) expand the effective filtration surface area to 1.2m², delivering a dirt-holding capacity (DHC) of 360-420g (depending on precision). In real-world applications, this translates to a service life of 2,500-3,000 operating hours-50% longer than standard filters in wind turbine pitch systems and CNC machines.
Vibration & Shock Resistance: Reinforced stainless steel inner core and outer cage are tested to ISO 16750-3 (mechanical shock) and ISO 16750-6 (vibration) standards, withstanding 10g shock (11ms duration) and 20g vibration (10-2000Hz)-critical for wind turbines, mobile robots, and CNC machines operating under dynamic loads.
Precision Filtration for Sensitive Components: Offers 3μm, 5μm, 10μm, and 20μm absolute precision ratings with a β₅ ≥ 950 filtration ratio (ISO 16889), capturing 99.89% of particles ≥5μm. This protects high-value components like servo valves (clearance 1-3μm), proportional valves, and hydraulic actuators in precision manufacturing systems.
Eco-Friendly & Cost-Efficient Design: Constructed with 100% recyclable media and hardware, aligning with global sustainability goals. The extended service life reduces filter waste by 30% annually, while the low pressure drop (≤0.12bar @ 75 LPM) lowers hydraulic pump energy consumption by 4-6% for 24/7 operating systems.
| Parameter | Value |
|---|---|
| Filtration Precision | 3μm, 5μm, 10μm, 20μm (absolute rating, ISO 2941) |
| Media Material | Thermally bonded low-shedding microglass fiber (UltraClean™ technology) |
| Particle Shedding Performance | ≤1 particle/mL (≥0.3μm), ISO 14644-1 Class 7 compliant |
| Operating Pressure | Max 210bar (3045 psid); recommended change-out pressure: 100bar (1450 psid) |
| Operating Temperature | -30°C to 120°C (-22°F to 248°F) |
| Flow Rate (Hydraulic Oil @40°C, 32cst viscosity) | 55 LPM (14.5 GPM) (3μm), 65 LPM (17.2 GPM) (5μm), 75 LPM (19.8 GPM) (10μm), 95 LPM (25.1 GPM) (20μm) |
| Dimensions (OD x Length x ID) | 152mm (6.0in) x 457mm (18.0in) x 50mm (1.97in) |
| Structural Hardware | Inner core: 304 stainless steel; outer cage: zinc-plated carbon steel (316L optional) |
| Sealing Material | FKM (standard); food-grade silicone (optional for food processing machinery) |
| Dirt-Holding Capacity (DHC) | 360g (3μm), 380g (5μm), 420g (10μm), 400g (20μm) (ISO 16889 test method) |
| Filtration Ratio (β-value) | β₃ ≥ 800, β₅ ≥ 950, β₁₀ ≥ 1050, β₂₀ ≥ 1250 (ISO 16889:2008) |
| Vibration Resistance | ISO 16750-6: 20g (10-2000Hz, 3 axes) |
| Shock Resistance | ISO 16750-3: 10g (11ms duration, half-sine wave) |
| Fluid Compatibility | Mineral oil (DIN 51524), synthetic oil (PAO, ester), water-glycol (ISO 6743-4), biodegradable hydraulic fluid (ISO 15380) |
| Weight | 3.3kg (7.28lbs) (standard); 3.9kg (8.59lbs) (316L stainless steel hardware) |
| Shelf Life | 3 years (dry storage: 0-30°C/32-86°F, relative humidity ≤60%, no direct sunlight) |
| Compliance | ISO 16889, ISO 14644-1, ISO 2941, ISO 3723, ISO 9001:2015, CE, RoHS, REACH |
Challenge: Robotic arms and automated assembly lines operate at high cycle rates, placing constant stress on hydraulic components. Short filter life leads to frequent downtime for replacements.
Solution: The filter's 360-420g DHC extends service intervals to 2,500 hours in high-cycle applications, reducing production line downtime by 40% compared to standard filters. A Japanese electronics manufacturer reported annual savings of $28,000 in maintenance costs after switching to the HP107L18-VTM710-C-V.
Challenge: CNC lathes, milling machines, and grinders rely on hydraulic systems to maintain micron-level positioning accuracy. Particle shedding and contamination can cause servo valve failure, resulting in scrapped parts and costly downtime.
Solution: With <1 particle/mL shedding and β₅ ≥ 950 filtration efficiency, the filter maintains hydraulic fluid cleanliness at ISO 4406 Class 10/8-reducing servo valve failures by 90% and cutting scrap rates by 15% for a German automotive component manufacturer.
Challenge: Hydraulic systems in food processing equipment require filters that are low-shedding and compatible with food-grade fluids to meet FDA standards.
Solution: The optional food-grade silicone seals and FDA-compliant media (meets FDA 21 CFR Part 177) make the filter suitable for hydraulic systems in bottling lines, packaging machines, and conveyor systems-ensuring no cross-contamination between hydraulic fluid and food products.
Challenge: Wind turbine pitch systems operate in harsh outdoor environments (temperature swings, vibration, dust) and require filters that resist shedding to protect hydraulic actuators and position sensors.
Solution: The HP107L18-VTM710-C-V's low-shedding media and vibration resistance ensure consistent performance, with a service life of 3,000 operating hours-50% longer than industry-standard filters. In a 2023 case study with a European wind farm, the filter reduced pitch system maintenance calls by 60% and extended actuator life from 2 years to 3.5 years.
For application-specific customization (e.g., extreme temperature resistance, enhanced corrosion protection, ultra-fine filtration), contact Ayater's technical team. We provide free system compatibility assessments and tailored filtration solutions to maximize your equipment's performance.
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