Strict quality control
Ayater's filter elements are tested according to ISO standards. Product quality inspection is carried out at every production step and manufactured using the filtration industry's leading technology and international quality standards.
Support the formulation of
We can customize filters based on your system or working environment. From particle size to working medium, Ayater will provide you with a series of customizable solutions to achieve the results you want.
Worldwide shipping
As a manufacturer, we radiate customers around the world, have a strong customer database and excellent product technical support. And global shipping can save costs, shorten customer delivery time, and give customers a better experience that exceeds expectations.
Environmental benefits
Green and sustainable development has become a common development goal for all countries around the world. The company attaches great importance to the sustainability of manufacturing. Some filter elements are designed with environmentally friendly materials to jointly protect our earth. What we produce is not only quality and products but also responsibility.
What is a Stainless Steel Filter Element？
Stainless steel filter cartridge is a filter element made of special lamination. Made by sintering or fusing metal, bronze or ceramic particles together through a heating process. A new type of filter material with high strength and integrity. During this process, a grid or mesh of small holes is formed, with an interlaced structure to control the size of the particles. Pore size ranges from microfiltration to ultrafiltration. Stainless steel filter element can operate efficiently under harsh conditions. Its construction resists high pressures, temperatures and mechanical wear, while allowing cleaning or backwashing to maintain filtration performance. When you need Sintered filter element, turn to Ayater.
Corrosion resistant
High temperature resistance
Good compatibility
Strong resistance to stress
Make products in a down-to-earth manner and provide services conscientiously.
Precision Filtration
The pore diameter produced by the sintering process is uniform, ensuring that impurity particles are effectively trapped. The gradient pore structure is deep filtration and has a large dust holding capacity.
01
Stable Pressure Resistance
Its staggered mesh forms a rigid structure, which overcomes the shortcomings of ordinary wire mesh such as low strength and unstable hole shape. Ensure that the filter element is structurally intact in the high-pressure system.
02
High Temperature Resistance
The fully sintered metal material can withstand high temperatures, up to 1000°C. Suitable for furnaces, engines and other high temperature process environments.
03
Easy To Clean
Sintered filter elements can be maintained by backwashing, ultrasonic or chemical cleaners.It has high reusability and reduces later operating costs.
04
Customizable Products
We can meet the filtration requirements of different filter particle sizes and fluid types according to the materials and pore sizes you need. We look forward to our communication.
05
How does the Stainless Steel Filter Element work?
Stainless steel filter element have a variety of applications. Its main use is in the filtration of liquids and gases (oil, water, air) to remove solid particles, microorganisms and other impurities. The working principle is to use its porous structure to separate contaminants from liquids or gases. When fluid passes through the internal structure, the microporous structure intercepts solid particles. A layer of filter cake will gradually form on the surface of the filter element. The thickness of the filter cake will increase the pressure drop of the filter. At this time, the filter element needs to be cleaned or replaced. The filtration accuracy depends on the particle size of the metal powder and the porosity during the sintering process. Filter elements with different filtration accuracy can be prepared by changing these parameters.
Standard material: SS 316 L, SS 304, SS316, SS304L, other materials also available.
Filter level: 0.2 micron to 300 micron.
Standard inner diameter: 28mm, can be customized.
Standard outer diameter: 64mm, can be customized.
Length: 10in, 20in, 30in, 40in, 60in, can be customized.
End cap type: double open end, single open end, double O-ring, can be customized.
Operating temperature: ≤300°C.
Performance: washable, corrosion resistant, high temperature resistant.
You can leave the effect you want to achieve and we will recommend the right product for you.
There are several types of stainless steel filter elements on the market, each designed to meet specific filtration requirements. The most common types of sintered metal filters include: stainless steel woven mesh、 stainless steel sintered mesh、pleated sintered metal mesh、 stainless steel powder sintering、 stainless steel wedge mesh.
Stainless Steel Woven Mesh：Using woven stainless steel mesh as the main filter media. Standard weave options include plain, twill, and Dutch weave patterns. The woven design enhances the strength and flexibility of the filter element， suitable for applications such as high pressure resistance, corrosion resistance, extreme temperatures, etc.
Stainless Steel Sintered Mesh: Made of stainless steel wire mesh vacuum composite, it has high strength and rigidity. The material of sintered mesh is generally stainless steel 304, SS316, SS316L. Porous structure with controllable and uniform pore size, allowing it to effectively filter particles.
Pleated Sintered Metal Mesh : It is made of multi-layer stainless steel wire into a cylindrical or pleated form and used in the filter housing. It can withstand general acid, alkali and organic corrosion, and is especially suitable for filtration of sulfur-containing gases. Whether it is coarse or fine filtration, it can be customized according to specific application requirements.
Stainless Steel Powder Sintering: Components made from metal powder particles. The particle size and shape of the powder are key factors in determining the final properties of the sintered part. Fine powders are used for precise applications, while coarser powders are better suited for stronger, high-strength parts.
Stainless Steel Wedge Mesh: Typically made from a wedge-shaped metal or mesh, the shape ensures even distribution of fluid across the filter surface, improving flow dynamics and minimizing clogging. Typically used in applications where chemical resistance is a primary concern.
Where can Ayater Stainless Steel Filter Element be used
In oil and gas extraction, refining and petrochemical processes, they help purify and remove various contaminants, withstand high pressure and temperature while resisting various chemical agents.
In the chemical industry, sintered filter elements can be used to filter various high temperatures, corrosive liquids, and catalysts. It is able to withstand extreme temperature ranges and poses no risk of degradation during filtration.
It can remove suspended solids, microorganisms and pigments in food processing and improve the hygienic quality and taste of food.Ensure the hygiene standards promulgated by the food industry.
For filtration of liquids and gases in pharmaceutical manufacturing processes. It eliminates contaminants and microorganisms to ensure the safety and effectiveness of medicines. At the same time, the filtration results meet the sterility standards of the pharmaceutical industry.
Sintered mesh filters are used in the automotive and aviation industries for engine oil, fuel and air filtration to protect engines and critical components.
They excel at removing impurities, bacteria, and suspended solids from water, making it safe for a variety of uses. Such as seawater desalination plants, filtered circulating water, municipal wastewater treatment and other working environments.
Each partner is an important piece of the puzzle on Ayater’s path to success. As a person, be grateful, respectful, responsible and tolerant. Passion, dedication, goals, and win-win at work. This is the value Ayater has always upheld. Welcome to become our partner.
We will definitely provide you with the perfect solution.
One-stop service
Ayater is not only a one-stop shop for product quality, but also ensures that various services are closely connected. An experience that saves customers time, effort, and worry.
Customized on demand
Supports ODM and OEM formulation, and the Ayater R&D technical team can provide diversified needs to satisfy customers.
After-sales service
We have a sound after-sales service system to provide customers with value-for-money services from pre-sales to after-sales.
Q: How to distinguish between sintered felt and sintered mesh filter elements?
A: Sintered mesh is a tiled form of the process, usually made of metal or plastic wire in a mesh structure, similar to a grid. Sintered felt filter element is a folded form of technology, usually made of fiber materials, with a soft felt-like structure, similar to a thick fiber blanket.
Q: What precautions should be taken when storing stainless steel filter elements?
A: When we don’t need the filter element temporarily, we still need to maintain it regularly. Check the packaging for external damage.The storage environment should be a dry, dust-free, and ventilated space. Avoid direct sunlight and crushing and collision with heavy objects.
Q: What is the difference between braided mesh and sintered stainless steel filters?
A: Braided mesh is woven from stainless steel wire and is suitable for coarse filtration applications. Sintered stainless steel filters are made of sintered stainless steel powder and are suitable for fine filtration.
Q: What is the pressure limit of the SS Sintered Filter Cartridge?
A: Usually the pressure value of stainless steel components is in the range of 1bar to 100bar.
Q: Is the stainless steel filter element a sintered filter element?
A: Yes, the stainless steel filter element is a type of sintered filter element. Sintered filter elements are divided into metal and non-metallic types. Metals include stainless steel, copper powder, sintered felt, sintered mesh and other materials. Non-metals include products made of PE, activated carbon, glass fiber and other materials.
Q: What are the methods for cleaning stainless steel filter elements?
A: Dry cleaning, backwashing, ultrasonic cleaning, chemical cleaning and other methods are used for maintenance.
Q: If I want to customize the filter element, what do I need to do?
A: Please send us the media type, flow rate, filtration accuracy, and material requirements you want to achieve. Even other brands of sintered wire mesh filters, we can provide you with the perfect solution. And we will give you an accurate quotation immediately according to the customized products.
Q: What are the common faults of sintered filter cartridge?
A: Clogging is the long-term accumulation of internal impurities, and we need to clean it regularly. Damage occurs when the pressure is too high or is damaged by external force during the filtration process. We classify the damage level to determine whether to replace it. Installation error is improper installation between the filter element and the filter housing, resulting in leakage of the seal.
Q: What are the temperatures of the SS Sintered Filter Cartridge?
A: Usually the temperature range of stainless steel components is -200℃ to 800℃.
Q: Why does the flattening phenomenon occur?
A: The flattening phenomenon is affected by many factors. Factors such as selecting the accuracy too high or too low, the pressure exceeding the tolerable value, and improper installation cause this problem.
Q: Can the Sintered Metal Filter Element be reused?
A: Yes. Sintered Metal Filter Element can be reused. Its durability and high temperature resistance create a strong overall structure. We need to check or clean regularly to prevent clogging problems.
Q: What is the payment method?
A: We can accept convenient and fast payment methods, but the most widely used is T/T. The payment terms can be 100% advance payment before production, or 50% deposit before production and the remaining balance before shipment.
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