5-25μm absolute filtration, 120g dirt-holding capacity, protects industrial gearbox components, extending lubricant service life by 40%.
As a critical component for heavy-duty industrial gearboxes, the Ayater JLPE 2509 filter is engineered to eliminate abrasive contaminants that cause gear wear, bearing failure, and lubricant degradation. Designed for high-load gear systems (e.g., cement mill gearboxes, mining crusher gearboxes), this filter delivers consistent performance in harsh, dust-prone environments where unplanned downtime can cost $10,000+ per hour.
Ayater is a leading global provider of industrial filtration solutions, founded in 2013 and headquartered in xinxiang, China. With over 20 years of deep expertise in lubrication, hydraulic, and process filtration, we serve more than 6,000 clients across 65+ countries-spanning mining, steel manufacturing, energy, and heavy industry.
Ayater holds ISO 9001:2015 (quality management), ISO 14001:2015 (environmental management), and CE certifications, Our core strength lies in customizing filter solutions to meet unique industrial challenges: for example, we developed a gearbox filter variant for a South African mining client that reduced gear wear by 50% in 12 months.
High Dirt-Holding Capacity (DHC): 120g (25μm precision, per ISO 16889) expands lubricant replacement intervals from 3 months to 4.2 months for typical cement mill gearboxes.
Multi-Precision Options: 5μm, 10μm, 15μm, 25μm absolute ratings (ISO 2941) allow matching to gearbox component clearances (e.g., 5μm for high-precision helical gears).
Wide Temperature Adaptability: -20°C to 120°C (-4°F to 248°F) performance ensures reliability in both frigid mining winters and high-heat steel mill environments.
Gear Oil Compatibility: Works with ISO VG 68-460 industrial gear oils, mineral oils, and synthetic lubricants-eliminating the need for filter type swaps when changing lubricants.
Low Pressure Drop: Optimized pleat geometry (38 pleats per inch) keeps initial pressure drop ≤0.1bar @ 20 LPM, reducing load on lubrication pumps.
| Parameter | Value |
|---|---|
| Filtration Precision | 5μm, 10μm, 15μm, 25μm (absolute, ISO 2941) |
| Media Material | High-strength glass fiber (GF) |
| Dimensions (JLPE 2509) | Length: 8.0 in (203 mm); Outer Diameter: 3.0 in (76 mm); Inner Diameter: 1.0 in (25 mm) |
| Dry Weight | 1.5 lbs (0.68 kg) |
| Operating Temperature | -20°C to 120°C (-4°F to 248°F) |
| Operating Pressure | ≤10 bar (145 psid) |
| Dirt-Holding Capacity (DHC) | 120 g (25μm precision, ISO 16889) |
| Fluid Compatibility | Industrial gear oil (ISO VG 68-460), mineral oil, synthetic lubricants |
| Filtration Ratio (β-value) | β₁₀ ≥ 1000 (ISO 16889:2008) |
| Compliance | ISO 2941, ISO 16889, CE |
Cement Mill Gearboxes:
A Chinese cement manufacturer replaced generic filters with the JLPE 2509 in 12 cement mill gearboxes. After 12 months, gear tooth wear was reduced by 50%, and lubricant replacement costs dropped by 30%.
Mining Crusher Gearboxes:
A South American mining operation reported 40% fewer bearing failures in jaw crusher gearboxes after adopting the JLPE 2509, cutting on-site maintenance time by 25 hours per month.
Steel Mill Rolling Mill Gearboxes:
A European steel mill used the JLPE 2509 to maintain lubricant cleanliness at ISO 4406 Class 12/10, extending rolling mill gear life from 2 years to 2.8 years.
JLPE 2505 (Length: 4.0 in / 102 mm; DHC: 60 g)
JLPE 2510 (Length: 10.0 in / 254 mm; DHC: 150 g)
JLPE 2515 (Length: 12.0 in / 305 mm; DHC: 180 g)
JLPE 2520 (Length: 16.0 in / 406 mm; DHC: 240 g)
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