Crimped construction, usually used in applications for batch processing, is a process particularly applicable for Industrial Process Cartridges. Industrial process cartridges,with a lightweight core and a support ring, are typically pleated or cylindrical (wrapped) .Our cartridges are produced of stainless steel using crimping and welding, instead of using brazing or epoxy bonding to overcome the temperature and compatibility limitations of cellulose or synthetic fiber cartridges.Our crimped construction stainless cartridges are cleanable, reusable and can withstand various pressures up to 60 PSI (300 PSID elements are also available) because entirely made of 304 or 316 stainless steel. These cartridges are also good up to 500°F (260°C) instead of the usual 250° F. Our filters are also not affected by common corrosive fluids. Particle retention can be as fine as 5um. So as to increase surface area, element media can be pleated. To prevent pleat collapse, cartridges rated at 100um or finer have an underlying support layer of coarser stainless steel mesh .
1.AYATER FILTER Stainless Filter Element Specifications
· Industrial process cartridges are manufactured from 304 or 316 stainless steel wire cloth material
· Mesh Patterns — Square Weave, Twilled Dutch Weave, Plain Dutch Weave
· Designed and tested to withstand collapse pressure ratings of 300-6,000 PSID
· Temperature ratings from -100°F (-73°C) to 500°F (260°C)
· Various micron ratings available from 2um to 1000um (nominal)
· Various mesh sizes available
·AYATER FILTER Stainless Steel filter elements are cleanable for long service life
2.Examples of sintered mesh filters
1 Precision filtration of various hydraulic oil lubricants in the machinery industry;
2. Filtration and purification of various polymer melts in the chemical fiber film industry, filtration of various high-temperature corrosive liquids in the petrochemical industry, filtration, washing and drying of materials in the pharmaceutical industry;
3. Petroleum industry: oilfield water injection filtration.
4. Other: electroplating liquid, metal cutting liquid, photosensitive resist and magnetic medium filtration and other characteristics.
3.AYATER designs and manufactures high-performance sintered metal filters and filtration material products for all industries such as sintered metal fiber felt, multi-layers sintered wire mesh, ss sintered filter cartridges, porous metal filters, and material-specific filters like sintered nickel filters. Filson products have been widely used in the industries such as petrochemical, fine chemical, water treatment, pulp and paper, auto industry, food and beverage, metalworking, etc. by many leading industrial companies. AYATER’s independence, experience, and specialized knowledge enable us to provide you with objective advice and customized sintering solutions. Compare to common metal weaved wire mesh, AYATER filters have excellent strength, a long lifespan, and good anti-corrosion. Meanwhile, we can offer custom dimensions, materials, and layering configurations to meet your exact specifications.
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