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Resin Bonded Filters

Our resin bonded filter is a rigid, depth-type cartridge manufactured by impregnating long-fiber filter media with a thermosetting phenolic resin to produce a fixed, porous matrix.

Resin Bonded Filters

Products Description

 

Our resin bonded filter is a rigid, depth-type cartridge manufactured by impregnating long-fiber filter media with a thermosetting phenolic resin to produce a fixed, porous matrix. The result is a cartridge that resists collapse, minimizes fiber migration, and provides progressive particle retention from the outside surface into the core - ideal for viscous fluids, resins, inks, adhesives and other challenging liquid streams where stability and predictable performance are required.

 

Technical parameters

 

Media Material Composite blend of cellulose, polyester, and acrylic fibers bonded with epoxy-reinforced resin
Filter Construction Depth
Nominal Micron Range From 1 µm to 200 µm
Dimensions (custom available) Outer Diameter: 65 mm
Inner Diameter: 28 mm
Lengths: 9.75″, 10", 20", 30", 40"
Operating Parameters Max ΔP: 6 bar (87 psi) at 20°C
Max Temperature: 121°C
End Configurations Single open-end (SOE), double open-end (DOE), 222, 226 O-rings
Compliance ISO 9001-certified
Note: actual performance will depend on fluid properties (viscosity, solids loading), operating temperature and cartridge micron rating. Provide process data for precise sizing.

 

Product Types

 

phenolic-resin-bonded-acrylic-composite phenolic-resin-bonded-polyester-composite melamine-resin-bonded-cellulose-fiber
Phenolic resin-bonded acrylic composite (brown) Phenolic resin-bonded polyester composite (dark brown) Melamine resin-bonded cellulose fiber (white)

 

Principal advantages

 

✅ Dimensional stability under load: cured resin matrix avoids channeling or compression that causes bypass.
✅ Controlled depth capture: particles are retained throughout the thickness of the media rather than only on the surface, maximizing dirt load.
✅ Minimal start-up contamination: long-fiber construction and resin fixation reduce loose-fiber release and initial effluent turbidity.
✅ Improved safety margin: higher burst and collapse resistance for viscous or pulsating-flow processes.
Lower total cost of ownership: fewer change-outs and less unplanned downtime compared with flexible media in heavy-duty services.

 

Performance

 

Pressure drop rate for a 10 inch Resin Bonded Cartridge Filters

10

 

Performance Comparison

 

Feature Standard Depth Filters Our Resin Bonded Filters
Dirt Holding Capacity Moderate High
Media Migration Possible None
Max Operating Temperature 90°C 121°C
Structural Rigidity Variable Excellent

 

Applications

 

Ideal for viscous fluids and challenging industrial processes including:

  • Paints, coatings, and printing inks
  • Adhesives, resins, and plasticizers
  • Chemical solvents and emulsified fluids
  • Petrochemicals and oilfield completion fluids
  • Wax, lubricants, and synthetic oils

 

workshop

 

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FAQ

 

Q: Can resin bonded filters be cleaned and reused?

A: These cartridges are designed as disposable depth elements. In some low-contamination, non-reactive cases, in-situ flushing may extend life, but full regeneration is not generally recommended.

Q: Are they suitable for hot solvent filtration?

A: We offer resin formulations and core materials that withstand elevated temperatures and solvents; provide fluid and temperature details for verification.

Q: Do you support small-volume orders or rapid prototypes?

A: Yes - we provide prototypes and low-volume runs for evaluation, subject to minimum order terms.

 

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